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Design & Prototyping

We are equally happy to work from a "sketch on an envelope" through to detailed CAD drawings. If required, we can produce visually but we find it quicker, easier and more cost effective to provide an early prototype, so you can see your ideas (or ours) in the flesh.

We would expect to go from a brief to a prototype in under a week. This level of service defines the difference between winning and losing business.

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Vacuum Forming

Traditionally, vacuum forming is the largest production facility in the company, with 12 machines dedicated to POS. Consequently, Consort Displays is one of the largest POS vacuum formers in the Midlands.

The range of machines means we can form up to 1 x 1.5 metres, in sheet up to 6mm thick. All tools are produced in-house, keeping costs and timescales to a minimum.

Injection Moulding

Injection moulding is often needed to manufacture one or more of several components needed for final assembly. On these occasions Consort has a Partnership with a local injection moulder who will work with us to meet our tight production deadlines and exacting standards.

Fabrication / Heat Bending / Drape Moulding

Using our state-of-the-art CNC, cutting and fabricating intricate shapes out of acrylics and PETG is fast, accurate and very efficient. We can process sheet up to 3 x 2 metres, using a 6-tool autochanger - we can handle the largest of jobs.

Our fabrication facility allows us to handle heat bending, glueing, (including UV adhesive whenever crystal-clear joints are required), drape moulding and flame polishing.

Woodworking

Consort Displays has a dedicated woodworking department with specialist routing, sawing and sanding equipment. This allows us to produce high quality display and shop-fitting components.

Our large format CNC ensures sheet materials assemble exactly and precisely.

Metalworking

Because we get involved with large displays, some demand the strength and rigidity of metalwork. We have a close partnership with a local metalworker to ensure your designs meet the necessary specifications.

Printing and Decoration

We have screen and tampo printing, foil blocking and spraying facilities in-house. This allows us maximum flexibility, saving us time, and our customers money.

Assembly and Collation

Our assembly and finishing department enables us to carry out multi-function operations. This means that we can produce any item from its design to an assembled and packed article, ready for distribution.

This service includes labelling and complex collation.